No two warehouses are the same, so your racking system shouldn’t be a standard solution either. Picking the right setup isn’t just about slotting in shelves to fill a space. It’s about creating a storage system that works with your operations, not against them. Think workflow, product types, how often you’re picking, and even where your business is heading.
At Erect-A-Rack we’ve seen how the right racking setup can completely change the game for safety, efficiency, and scalability. And unfortunately, we’ve also seen what happens when businesses get it wrong. So here’s how to choose wisely.
1. Know What You’re Storing
It all starts with your inventory. Ask yourself:
- Are you storing palletised goods? Systems like selective pallet racking, drive-in racking, or push back racking could suit.
- Got long, bulky items like timber or pipes? Cantilever racking might be the way to go.
- Handling small parts, cartons, or mixed items? Long span shelving is ideal for that.
You’ll also want to think about:
- How heavy are your products?
- How often do you need to access them?
- Are you managing lots of SKUs or just a few in high volume?
Your answers will help zero in on the right type of racking for your setup.
2. Match Your Workflow and Equipment
Your racking should complement how your team moves and picks stock. Key things to consider:
- What type of forklifts or MHE are you using?
- What’s the turning radius?
- How wide do your aisles need to be?
- Are you picking individual orders or in bulk?
For example, selective racking gives you direct access to every pallet, perfect for fast-moving or mixed inventory. On the other hand, double deep or drive-in racking works well for storing lots of the same product, saving serious space.
3. Make the Most of Your Space
You don’t always need a bigger warehouse, you just need to use the one you’ve got more effectively. That means thinking vertically and strategically:
- Are you using the full height of your warehouse?
- Could you go with narrow-aisle or very narrow aisle racking to fit more in?
- Would a mezzanine floor help double your usable space?
Our team can help you work out what’s possible, and design a tailored solution that uses every cubic metre wisely.
4. Safety and Compliance Aren’t Optional
Australian Standard AS 4084-2023 sets out exactly what’s required when it comes to pallet racking safety. Every racking system needs to:
- Include certified load ratings and signage
- Suit the building’s slab and structure
- Be installed by licensed, qualified professionals
At Erect-A-Rack, we never cut corners. Every system is engineered to suit your space and comply fully with Aussie standards. Because nothing is more important than keeping your team and stock safe.
5. Plan for the Future
Your warehouse might look very different in five years, so choose a racking system that can evolve with you. That might mean:
- Modular racking that can be reconfigured or extended
- Adjustable cantilever arms as your product sizes change
- Shelving that works for both storage and picking
We’re here to help you build something that lasts, not just for now, but well into the future.
6. Get Expert Help Before You Commit
Choosing a racking system is a big investment. So don’t go it alone. At Erect-A-Rack, we don’t just sell racking, we offer the full package: advice, site assessments, layout planning, engineering, supply, and installation.
If you’re planning a new fitout or want to improve your existing layout, get in touch for a free site visit and let’s talk through the best options.
Quick Recap
- Choose racking that suits your products, equipment, and warehouse flow
- Maximise vertical space before you think about expanding
- Always comply with AS 4084-2023 safety standards
- Go for flexible systems that can scale with your business
Smart storage starts with smart planning. And that’s exactly what we’re here to help you with.
