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Mezzanine Flooring Solutions

Mezzanine Floors to Suit your Facility

If you’re looking to find extra storage space whilst not moving from your current location, a raised storage mezzanine floor may be the perfect solution for you.

Mezzanine floors can be used at different types of storage locations and for heavy loads or lighter loads. Thanks to innovative racking and shelving storage equipment, their shape can be adapted as your needs change, they can be used anywhere from warehouses to offices, and are built with heavy-duty materials to withstand any industry needs.

There are many types available, and the flooring which suits your business will depend on your current needs and future growth plans. Below are some useful help about your mezzanine floor installation choices. What could work for your Melbourne business? Ask us for a Quote. We can tailor a plan to suit your specific industrial requirements.

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What are mezzanine floors?

Mezzanine floors solve the warehouse storage space problem by sitting overhead in the unoccupied roof space of your current storage facility. Including racking or shelving that can be single or multi-levelled, they can be made to your custom specifications. Mezzanine solutions are completely transportable to new locations when you’re ready. Or simply reconfigure them as your needs change at your current location.

Design options

Stairs

Custom floor heights

Levels from 1 to 3

Despatch shoots for goods

Custom design to fit your space

Timber or steel finish on floors

Hand rails

Shelving and racking underneath or above the ground

Why choose mezzanine floor systems for your storage facility?

Adding a mezzanine floor to your warehouse is a smart way to make use of the vertical space that often goes unused. It transforms space into storage capacity and increased work area while working seamlessly with existing racks and shelves.

You’re not only investing in making every square metre count, but you’re creating flexibility in your operations. These structures can be easily disassembled and transported, so can go with you if you relocate. You can set them up in a new configuration that suits your new space, avoiding the costs and hassle of finding a specifically configured warehouse.

They also mean you can expand your storage space above your main floor without having to move your operations. This helps avoid the disruption of a relocation, maintain steady service for your customers, and cut down on the expenses and logistical challenges associated with moving your business.

Complimentary Custom Warehouse Design

See your new warehouse before you commit

Comparing types of mezzanine floors

Raised Storage Areas

Simple and practical in design, raised storage areas are a great mezzanine floor construction option, enabling you to triple the storage space you have. Raised floors are multi-tiered and are able to be reconfigured however you need them at any new location you may move to later down the track. You won’t have to leave your investment behind!

Rack-supported Mezzanine Floors

Rack-supported mezzanine floors consist of a floor space built above your ground floor within the current roof space. This free-space floor can be as large or as small as you need it to be. Used for archiving or additional product storage, they can store just about anything you need.

Rack supported floors are made from shelving, racking, and supporting steel to last in the long-term and in tough work areas.

Clearspan Mezzanine Floors

Utilise the extra space you have overhead and within your roof area by installing a Clearspan mezzanine floor. Clearspan mezzanine floors are in high-demand with warehouses that need additional space over their regular warehouse pallet racks as an extra work area or office space within your facility. Each mezzanine floor solution is tailored to our client needs.

This type of floor can be installed to allow extra storage within your current space, without having to purchase another facility or hire extra space. This can integrate very easily with current storage systems in place, is fully demountable and will not affect your floor space at all!

Warehouse Mezzanine Floor Benefits

Create new storage areas

Extra floor space that’s cost effective

Safety and flexibility

100% compliant with Australian standards

Mezzanine floor installation completed by experts

Designs can feature

Double and even triple the capacity of your warehouse with a mezzanine floor

Save money on moving costs to a new facility

Don’t move therefore don’t disturb your customers or your staff

Enjoy a heavy-duty build, made to withstand tough conditions

Make the most of unused space in your facility

Improve productivity with less travel time between storage spots in the space

Increase the space on the ground

It’s a very affordable and effective solution without spending too much

Do you also need stairs?

Whether your mezzanine design is for storage, office space, or multipurpose use, you’ll need a way to get yourself up there. If you need to include stairs in your set up, Erect-A-Rack caters for this requirement as well.

Not only do we offer the best racking and shelving for warehouses, but we can custom design mezzanines for all types of uses – including stairs in the build.

Choose our from popular warehouse mezzanine stairs configurations or have your custom-built to fit your needs.

A pallet rack mezzanine will be a great addition to your set up if you’re looking for a simple way to maximise your existing space. See what implementing an effective storage system using mezzanine floors can do for your warehouse with Erect-A-Rack today, just call 1300 788 916.

Features

Tough, durable, flexible, and robust

Fully customisable designs

Compliant with Australian safety standards

Easy setup and removal

Benefits

Make mezzanine storage easily accessible

Maximize vertical space in the warehouse

Work in conjunction with mezzanine flooring

Aesthetically pleasing for office space setups

Suitable for all industries

Mezzanine warehouse racking solutions are suitable for businesses across all industries. They offer impressive small-parts storage along with longspan shelving. Easily access numerous shelves in a small area to maximise floor space and reduce rent.

All small parts picking

Automotive

Archive storage

Packaging equipment

Aged care equipment

Medical equipment

Aged care equipment

Rigging

Electronics

Fixtures and fittings

Rental furniture

Furniture

Hot water systems

Beauty product

Medical equipment

Irrigation

Farm equipment

Lifting

Bedding

Insulation

Frequently Asked Questions

What is meant by mezzanine floor?

A mezzanine floor is a platform that sits between your existing floor and the roof. In warehousing and logistics operations, a mezzanine floor can be hugely beneficial. They can open up your existing workspace, generate a greater storage capacity, and prolong the time in which your growing business can remain in its current location.

What is a mezzanine floor used for?

Mezzanine floors make it possible to utilise the space that sits between your working areas and the ceiling. They can be used to store tools, equipment and materials, and they can even be used to create office spaces and break areas for yourself and your staff.

How much does a mezzanine floor cost?

The cost of installing a mezzanine floor in your warehouse or industrial space will depend on a number of factors. The type of mezzanine flooring that you choose, and the size and scale. The best way to get an accurate idea as to how much the installation of a mezzanine floor will cost is to get in touch with us at Erect-A-Rack and schedule a consultation. As a guide, prices range from $400 per square meter to $850 per square meter depending on size.  

How much weight can a mezzanine hold?

The load bearing capacity of a mezzanine flooring solution will vary between types and applications of use. At a minimum, a mezzanine floor should be built to handle at least 300 kilograms per square metre. For a comprehensive picture of what we can do for you, reach out to the team at Erect-A-Rack for a consultation.

Does a mezzanine count as a Storey?

A mezzanine is not typically counted as an additional storey within an existing structure. The exception being in cases where the mezzanine floor spans across an area that is greater than a third of your existing floor space.

Do mezzanine floors need planning permission?

As a mezzanine floor is a significant alteration to your existing warehouse or industrial space floor plan, planning permission is required prior to installation. Permits ensure your new development will adhere to local planning codes and workplace safety measures. Depending on the location of your business space, local permission guidelines may vary but it’s important to attain all required permits prior to building out your new mezzanine.

What is the minimum height for a mezzanine floor?

The minimum clearance height for a mezzanine floor is 2100mm from the ground to the underside clearance of the structure. It also applies to the clearance from the mezzanine floor to the ceiling in the building. This is a building regulation that must be followed for compliance and certification.

What is the difference between a loft and a mezzanine?

The term loft more often refers to an enclosed space that sits above a living or working area. They can be used as a secondary living, working or storage space, but typically do not feature the sorts of access or space that you can achieve with a mezzanine floor.

How do you build a mezzanine floor?

Well technically you don’t build it, we do. Our experienced mezzanine floor builders who have plenty of years of building inside warehouse spaces will construct your mezzanine level for you. Once all the surveying and planning has been carried out. The structure is bolted into the concrete slab that it will be anchored to in order to potentially create a usable space underneath for offices etc. The steel framework is put up first and secured. Then the flooring that will eventually become the mezzanine level is put into place.

What does mezzanine level mean?

The mezzanine level is an intermediate flooring which is constructed between the ceiling and the floor of a larger building. It is often open and used as a storage area or to create extra space for a home or warehouse environment by adding floorspace that was once non-existent. A mezzanine level is designed to cover a specific area rather than extending to become an entire extra storey.

What is a mezzanine floor plan?

Similar to a floorplan of any building, building a mezzanine floor requires plans also. A blueprint of how the structure will be built and the configuration of support, railings and stairs are all things that may be included in this type of plan. As apart of the Planning and Permit Process, we include all structural and engineering drawings for your project.

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Types of Mezzanine Floor Systems

Racking mezzanine floor systems

Racking mezzanine floor systems use standard pallet racking materials and components. Medium to heavy-duty structures are assembled by combining pallet racking frames and beams. With this design, the floor can be positioned on top or in between the pallet racking bays. The floor itself is made up of beams that hook straight into the racking uprights. These parts are secured with locking pins for added safety. A key feature of racking mezzanines is they are free-standing and don’t require any part of your existing building for support.

Structural mezzanine floor systems

A structural steel mezzanine floor is a heavy-duty storage solution made from steel beams and posts. They can be tailored to match your specific requirements and act as an ideal option for large load capacities. Structural steel mezzanines differ from racking supported mezzanines in that they have wider column spans. This allows for superior underneath access.

A structural mezzanine floor is commonly used for office and retail use or they can be built over existing work and storage areas.

Longspan mezzanine floor systems

If your business deals with small parts inventory like electrical components, archival materials, mining equipment or automotive parts, then a longspan mezzanine floor system is a great idea. These flexible storage options are cost-effective and allow you to maximise storage capacity. Longspan beams are stepped to accommodate particle board, steel or mesh flooring.

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