Double Deep Pallet Racking
Double Deep Pallet Racking – Advantages and Benefits
Double-deep Pallet Rack Storage systems are advanced selective pallet racking solutions designed to maximise warehouse space by installing two rows of racks back-to-back. These systems are operated in medium-width aisles using specialised forklifts capable of reaching pallets stored at double depths, effectively doubling the storage capacity compared to standard pallet racking.
A double-deep pallet solution offers businesses a space-efficient alternative to conventional pallet racking systems by minimising the number of access aisles needed. This reduction in aisles not only saves valuable floor space but also significantly increases storage density, allowing companies to store more products within the same square footage. By optimising the vertical and horizontal space, businesses can better utilize their warehouse areas and potentially defer the need for expansion or relocation.
However, one of the operational characteristics of Double-deep Pallet Racking Storage systems is that they inherently follow a Last-In First-Out (LIFO) inventory management approach. This means that when the storage locations are at full capacity, approximately 50% of the goods are positioned behind other pallets, making them less immediately accessible.
To maximise the benefits of double-deep pallet racking, it is crucial for businesses to implement an efficient and modern stock inventory system. Such a system can help manage the increased storage density and ensure that inventory is accurately tracked and rotated. Advanced inventory management software can provide real-time data on stock levels, locations, and movements, thereby facilitating quicker retrieval and minimising the potential for stock obsolescence or spoilage.
In conclusion, double-deep pallet racking systems offer a highly efficient storage solution that enhances warehouse capacity and operational efficiency. With the right inventory management practices in place, businesses can fully leverage the advantages of this storage method, ensuring that they maintain an organized and productive warehouse environment.
Double-Deep Pallet Racking Benefits.
Double-deep solutions are a popular choice for cold stores, dry stores and the storage of multiple pallets of the same products. In deciding whether it’s the right warehouse storage solutions in Melbourne for you, you’ll need to consider some of the following factors:
DOUBLE-DEEP PALLET RACKING ADVANTAGES & DISADVANTAGES
Advantages | Disadvantages |
|---|---|
Medium to low storage system | Loss of storage locations as only same SKU can be stored in front storage positions |
Floor level is not critical (front loaded) | Recommended storage loss allowance 15-20% |
LIFO inventory management |
|
Limited storage height (10m) |
|
Special trucks required |
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Poor visibility of rear upper storage levels |
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Reduced through-put rates when compared with Reach Trucks |
Double-Deep Pallet Racking Truck Specifications
(Cubic capacity is based on pallet height and available clear storage height).
Double-deep storage systems are medium cost when building, racks and trucks are taken into consideration. However, inventory products and quantities (PQ) and storage location loss must be considered.
Talk to one of the expert teams at Erect-A-Rack to learn more about double-deep pallet racking solutions and cantilever pallet racking or click on the button below to get a fast quote.
DOUBLE-DEEP TRUCKS.
Aisle widths | Storage area | Operating aisle area | Through-put rate | Lift height |
|---|---|---|---|---|
3.0 to 3.5m (medium aisles) | 55% | 45% | 12-18 pph | up to 9.5m |
Frequently Asked Questions
What is double deep pallet racking?
Double deep pallet racking is a specific type of storage system that is installed two racks deep and is operated in medium aisles with trucks that can access double pallet depths. It is an effective system that provides benefits to warehouses and factories that are looking to maximise storage capacity and improve efficiency.
How does double deep pallet racking work?
Double deep pallet racking works by providing Last-In-First-Out access – whereby 50% of goods are behind pallets when storage areas are fully utilised. Trucks with double pallet reach depths are then able to get to the stock or materials in a safe and efficient manner.
What are the main benefits of double deep pallet racking?
The main benefits of double deep pallet racking is that it acts as a space-efficient alternative to standard pallet racking designs. This is because it reduces the number of access aisles needed while allowing for greater storage density. It’s important to maintain an up-to-date inventory of stock to ensure that workers can fully benefit from a double deep pallet racking system.
How to Load Double Deep Pallet Racking in 5 Easy Steps
- Use the Right Forklift: Use a double-deep reach truck.
- Load the Back Pallet First: Place the first pallet at the back of the rack.
- Load the Front Pallet: Place the second pallet in front of the first.
- Check Stability: Ensure both pallets are stable and secure.
- Follow Weight Limits: Do not exceed the rack’s weight capacity.
