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Drive In Pallet Racking

Drive In Racking – Up to 75% More Storage

Do you need high density storage in your warehouse? Do you have large volumes of pallets that are stored in batches? If so, Drive-In Pallet Racking may be appropriate for you.

Drive-In Pallet Racking storage systems provide convenient and easy access to pallets with the space efficiency and high-volume storage of block stacking. Businesses require fewer aisles for drive-in pallet racking in Melbourne and are able to store up to 75% more pallets in the same space, making drive-in pallet racking an extremely popular and space-efficient choice.

Erect-A-Rack’s drive-in pallet racking storage systems comprise pallets stacked on cantilevered rails to form blocks. Blocks may be stacked up to 12 meters high with two opposing blocks serviced by a single access aisle.

Erect-A-Rack’s drive-in pallet racking channels are served in one direction. They can also be adapted to support FIFO inventory management and multi-direction channel access if necessary.

What is Drive In Pallet Racking?

Drive-in pallet racking is a storage solution that permits highly organised operations to save a great deal of space in their warehousing or industrial storage systems. Drive-in racking makes this possible by arranging a racking solution such that forklifts, or other industrial equipment can drive directly into the aisles used to store your products and materials.

Stored one-in-front-of-the-other, drive-in racking is a great option for those operations that handle great quantities of similar or identical products. Due to the enhanced space utilisation of drive in pallet racking, this particular way of doing things can also make large scale refrigeration projects more viable.

Is Drive-In Pallet Racking Right for Your Warehouse?

Erect-A-Rack tailors drive-in pallet racking storage systems to pallet, load size and handling equipment. Erect-A-Rack recommends drive-in pallet racking storage systems to clients seeking low-cost inventory management for few SKUs, high pallet quantities at high throughput rates.

DRIVE-IN PALLET RACKING SUITS:

High Volumes of the same SKU

Low range of Stock Keeping Units (SKU)

Inventory management in batches of pallets

High throughput rates

High land cost

Drive In Pallet Racking Benefits

Drive-in pallet racking solutions are ideal for businesses looking for high density storage and last-in, first out pallet storage configurations. They are ideal racks for seasonal items that move quickly and for cooler or freezers where space is very limited.

If you’re wanting to determine whether this storage solutions are right for your business, take into account the advantages and disadvantages of a drive-in pallet racking system as described below.

Drive-in pallet racking advantages & disadvantages

AdvantagesDisadvantages
Low cost of storageHigh rack cost (however, high cost savings result)
Low cost trucks (Counterbalanced or Reach Type)Limited storage height (12m)
Floor level is not critical (front loaded).Medium to wide aisles required for handling
Direct access to every pallet
Loss of storage locations as only same SKU can be stored in a lane and incoming goods cannot be stored in the same lane, Recommended storage loss allowance 20-30%

Drive-In Pallet Racking Truck Specifications

(Cubic capacity is based on pallet height and available clear storage height).

Although rack costs are highest, truck costs are lowest and storage unit cost is low when building. Talk to one of the expert teams at Erect-A-Rack to learn more about drive-in pallet racking storage solutions or our other products available, including cantilever racking, longspan shelving, and second hand racking. Click on the button below to get a fast quote.

FOR REACH TRUCKS (MEDIUM AISLES FOR MEDIUM VOLUMES.)

Aisle widthsLift height (recommended)
2.8 to 3.2mup to 8.5m
FOR COUNTERBALANCED TRUCKS (MEDIUM AISLES FOR LOW VOLUMES)
Aisle widthsLift height (recommended)
3.8 to 5.5mup to 8.5m

Frequently Asked Questions

How does a drive-in pallet racking system maximise warehouse space?

Drive-in pallet racking allows you to store up to 75% more pallets in the same footprint by eliminating multiple access aisles. Forklifts drive directly into the racking channels, making it a highly space-efficient option for expensive Australian commercial real estate or large-scale refrigeration and freezer projects.

What type of inventory is best suited for drive-in pallet racking?

Drive-in pallet racking is ideal for Australian warehouses handling a low range of stock-keeping units (SKUs) in high volumes. Because it operates on a last-in, first-out (LIFO) inventory management system, it works best for seasonal items, fast-moving uniform stock, or bulk batches of identical products.

Do I need specialised forklifts to use a drive-in pallet racking setup?

No, one of the key benefits of drive-in pallet racking is that it operates efficiently with standard, low-cost warehouse trucks. You can use standard counterbalanced forklifts or reach-type trucks to drive directly into the aisles, load pallets onto the cantilevered rails, and safely access your inventory up to 12 metres high.

Does drive-in pallet racking comply with Australian warehouse safety standards?

Yes. Every new drive-in pallet racking system supplied and installed by Erect-A-Rack is fully certified to meet the strict AS4084 2023 standards. The structures are engineered with high-tensile steel to safely support high-density loads, ensuring your facility remains secure and compliant with all local WorkSafe regulations.