Push Back Racking
Push Back Racking Solution that make a difference
Push back racking is a type of storage system commonly used in warehouses and distribution centres to maximise space and efficiency. Unlike traditional pallet racking, push back racking allows for high-density storage by using a system where pallets are loaded onto nested carts that move along inclined rails.
Here’s how it works:
How Push Back Racking Works
1. Loading:
- The first pallet is loaded onto a cart.
- When the next pallet is loaded, it pushes the first pallet back, allowing the second pallet to rest on the next cart or directly on the rails.
- This process repeats until the lane is full, with each pallet pushing the previous one further back.
2. Unloading:
When a pallet is removed, the remaining pallets automatically move forward to the front position due to gravity, making the next pallet ready for picking.
Key Features
LIFO System (Last-In, First-Out):
This means the last pallet loaded is the first one to be unloaded. This system is suitable for products that are not time-sensitive.
High Density Storage:
Push back racking allows for multiple pallets to be stored in a single lane, maximising floor space and vertical space.
Flexible Storage:
The system can accommodate different pallet sizes and weights, making it versatile for various types of products.
Reduced Handling Time:
Since pallets are stored and retrieved from the same aisle, it reduces the time and labour needed for material handling.
Benefits
Space Efficiency: Maximizes the use of available space by reducing the number of aisles needed.
Increased Selectivity: While it offers high-density storage, it still provides more selectivity compared to drive-in racking systems.
Improved Productivity: By reducing the travel time for forklifts and simplifying the loading/unloading process, overall warehouse productivity is enhanced.
Safety: The design of the system minimises the risk of accidents, as forklifts only need to enter the front aisle.
Applications
Push back racking is ideal for industries and operations where inventory turnover is relatively high, and space optimisation is critical. It’s commonly used in:
Retail distribution centres
Food and beverage storage
Cold storage facilities
General warehousing
Push back racking is an effective solution for high-density storage needs, offering a balance between storage capacity and selectivity. Its design facilitates efficient use of space and improves warehouse operations by simplifying the storage and retrieval processes.
High-Density Storage, Increasing Capacity by 60-90% Compared to Selective Racking
High-density storage solutions, such as pallet flow or push-back racking systems, significantly enhance the storage capacity of a warehouse. These systems are designed to store pallets in a compact manner, utilising the full depth of the storage area. Compared to selective racking, which typically allows for a single pallet per position, high-density storage can store multiple pallets deep. This increased density translates to a 60-90% improvement in capacity, enabling warehouses to store a larger volume of goods within the same footprint. This is particularly advantageous for businesses dealing with large inventories or those looking to maximise their storage space without expanding their physical facility.
Efficient Use of Space with Single-Aisle Access
Improved Selectivity Over Drive-In Racking, Allowing Access to Multiple SKUs per Lane
Reduced Travel Time for Forklifts by Operating Only at the Aisle Face
Lower Risk of Racking Damage Since Forklifts Don't Enter the Racking
Overall, high-density storage systems offer a range of benefits that enhance the efficiency, capacity, and safety of warehouse operations. By maximizing space utilisation, improving selectivity, reducing travel time, and minimising racking damage, these systems provide a robust solution for modern warehousing needs.
Case Study: Bulk Storage Solution
The Customer's Request
The Problem and Challenges
The Solution: Push Back Racking
Push Back Racking works by allowing pallets to be loaded and unloaded from the same aisle, with each pallet being pushed back to make room for the next one. This system maximises the available vertical space while minimising the required aisle width, resulting in a highly efficient use of the available floor area.
Maximising Space and Increasing Capacity
A Returning Customer's Trust
Conclusion
By implementing the Push Back Racking system, our client successfully addressed their storage challenges and maximised their available space. The efficient storage solution not only increased their inventory holding capacity but also streamlined their operations, ensuring smooth workflow and minimising potential holdups. This project exemplifies our commitment to providing tailored solutions that meet the unique needs of our clients while promoting sustainability and operational excellence.