When it comes to optimising your warehouse operations, pallet racking is the backbone of an efficient storage system. But with so many options, regulations, and safety considerations, understanding the basics is essential. At Erect-A-Rack, we’re here to guide you through everything you need to know about pallet racking—from the types available to compliance with Australian Standards.
What is Pallet Racking?
Pallet racking is a material handling storage system designed to store pallets of goods in horizontal rows across multiple levels. It allows businesses to maximise storage density while maintaining accessibility and efficiency.
The Main Types of Pallet Racking
Different warehouses have different needs. Choosing the right type of racking is crucial to your operations. Here’s an overview:
- Selective Pallet Racking
- Most common and versatile type.
- Provides direct access to every pallet.
- Ideal for warehouses with a wide variety of SKUs.
- Double Deep Pallet Racking
- Increases storage density by storing pallets two deep.
- Requires specialised forklifts for access.
- Drive-In/Drive-Through Racking
- Designed for high-density storage.
- Best suited for large quantities of the same product (LIFO or FIFO systems).
- Push Back Racking
- Uses a dynamic system where pallets are stored on a slight incline and pushed back by subsequent pallets.
- Suitable for medium turnover products.
- Very Narrow Aisle (VNA) Racking
- Maximises floor space by reducing aisle width.
- Requires specialised MHE like VNA forklifts.
- Shuttle Racking
- Semi-automated, high-density storage system.
- Pallets are transported using a remote-controlled shuttle.
- Automated Storage and Retrieval Systems (ASRS)
- Fully automated systems offering maximum efficiency.
- Best for operations requiring high precision and minimal manual handling.
Why is Compliance Important?
In Australia, pallet racking must comply with Australian Standard AS4084: Steel Storage Racking to ensure safety and structural integrity. Regular inspections and maintenance are essential to meet these standards and prevent accidents.
Key Benefits of Pallet Racking
- Space Optimisation: Increases storage capacity by utilising vertical space.
- Efficiency: Streamlines inventory management and picking processes.
- Scalability: Can be customised to grow with your business.
- Safety: Protects goods and personnel when installed and used correctly.
Factors to Consider Before Installation
- Warehouse Layout
Assess the floor plan, ceiling height, and column placement to determine the best racking solution. - Load Requirements
Understand the weight, size, and frequency of pallet movement to ensure the racking is designed to handle your specific needs. - Forklift and MHE Compatibility
Choose a racking system compatible with your existing material handling equipment. - Safety Features
Install additional safety products, such as rack end protectors, upright guards, and guide rails, to prevent damage from forklifts. - Future Expansion
Plan for scalability to accommodate future growth.
Maintenance and Inspections
Regular maintenance and annual inspections are not just recommended—they’re a legal requirement under AS4084-2023. Inspectors will check for:
- Overloading or damage to racks.
- Proper installation and use of safety features.
- Structural integrity.
Why Choose Erect-A-Rack?
At Erect-A-Rack, we specialise in tailored pallet racking solutions that meet Australian Standards and the unique needs of your warehouse. From design and installation to maintenance and inspections, we’re your trusted partner in storage systems.
Need Help? Let’s Get Started
Whether you’re setting up a new warehouse or upgrading your current system, pallet racking is a crucial investment. Contact Erect-A-Rack today to discuss your requirements. Together, we’ll create a solution that improves efficiency, safety, and scalability for your business.
Investing in the right pallet racking system isn’t just about storage—it’s about creating a foundation for success. Get in touch with Erect-A-Rack, and let’s build your warehouse for the future.
